There are number of factors which are responsible for maintaining the quality of the biscuit & cookie. Among the various factors, the biscuit manufacturers are facing below 2 major concerns such as,
- Correct sizing of the biscuit & cookie ingredients.
- Contamination of the ingredients.
“There are primarily four stages in making of the biscuit production – mixing, forming, baking and cooling. Mixing is the crucial factor in biscuit production and it being the first of the four production steps where all the ingredients are perfectly blended to allow the manufacturers to produce the perfect biscuit.”
When consumers like the quality of any biscuits, they go for the repeat purchase as well as refer the brand to others. The quality of biscuits depends upon the correct mixing ratio of ingredient and precise sizing of each ingredient. Getting correct ingredient mixing ratio for biscuit dough preparation is relatively effortless then to have the correct sizing of ingredients.
“The US-FDA authority cites the quality of food product is compromised due to physical contamination i.e. when foreign matter (non-food items) such as glass, metal, plastic, wood, stones, sand, cigarette butts and insects are found in food products during the manufacturing process.”
The proven sieving & filtering technology, a fortunate thing for the biscuit manufacturers, have assisted them to overcome manufacturing challenges. Highly powerful vibro sifters will assist manufacturers to eliminate of the challenges of contamination and precise sizing of the material.
Some common mistakes done by biscuit manufacturing plant includes the wrong selection of sifters and the mesh opening. If the vibrating sieve selected is inefficient, such as,
- Leads to constant breakdown of the machine
- The right angle of the flow patterns. (0°, 30°, 45°, 90°)
The sifting of biscuit ingredients becomes irregular. When this is coupled with low quality and inaccurate size selection of wire mesh, it aggravates the situation for the low quality of biscuits.
It is advisable to procure the vibrating sifter from proficient manufacturer who understands the criticality of your production process and recommend the best gyro screen to achieve the required capacity with the right mesh opening, mesh tension, wire gauge of the mesh, percentage of the opening, vibration amplitude, suitable add-on accessories for precise sifting process, right level of surface finish.
These are the parameters affecting the quality of screening operation and which eventually affects final biscuit & cookie quality.
Are you manufacturing cream biscuits? then the quality of the cream used for biscuits should be duly filtered which is equally important. There are different types of self-cleaning industrial liquid filters and strainers available in the market which can filter the extremely viscous liquid or cream.
Therefore, it is highly important to select right specification of industrial screening equipment and self-cleaning liquid filter for ensuring right quality of ingredients in your recipe of making biscuits and grow your business.
The return on investment (ROI) on the quality sieving & filtering equipment is high compared to initial cost savings on the capital equipment and the impact of poor quality of the biscuits.