Recently, SPEC developed a dry pickle spice conveying and blending system for a global food producer to increase production rates and lower labor input when compared to the facility’s previous process.Read more
Food processing is the conversion of raw bulk ingredients (agricultural products) into food for human consumption, or the transformation of one form of food into another form.
- What are processed foods?
- Food processing stages
- Food processing industry
- Food processing companies
- Food processing equipment
- Food processing software
- Food processing news
What are processed foods?
What comes to mind when you think of processed foods? You’re right if you think of items such as snack chips, cookies, and soft drinks.
But you might be surprised to learn that most foods we eat are processed.
Processing food definition = Food processing is any deliberate change in a food that occurs before it’s available for human consumption.
It can be as simple as drying or freezing food to preserve nutrients and freshness, or as complex as formulating a frozen meal with the right balance of ingredients and nutrients.
A few examples of processed foods include:
- Frozen and canned fruits and vegetables
- Packaged foods labeled “natural” or “organic,” such as cereals, fresh meat and poultry, and jarred baby foods
- Foods with health and nutrition claims on the label, such as “may reduce the risk of heart disease,” “low in fat” or “high in calcium”
- Foods strengthened with nutrients such as fiber, vitamin D or omega-3 fatty acids
- Foods prepared in restaurants, cafeterias, sports arenas, and other locations
Food processing stages
Primary food processing
Primary processing is the conversion of raw materials to food commodities. Milling is an example of primary processing.
Secondary food processing
Secondary processing is the conversion of ingredients into edible products – this involves combining foods in a particular way to change properties. Baking bread is an example of secondary processing.
Tertiary food processing
Tertiary food processing is the production of prepared convenience foods, such as canned soup, or frozen dinners.
Food processing industry
The food processing industry is a large segment of the overall food industry and has been growing fast in recent years.
The growth of the food processing industry is supported by the availability of a large raw material base.
These raw bulk materials like grain, sugar, flour, wheat, corn, dairy products, spices, and starch are stored in bulk quantities and then divided into smaller batches to be incorporated into the production process.
Food processing made for human consumption has a plenitude of regulations, as well as, strict requirements with regards to reconciliation and accountability.
Issues associated with food processing
Important issues associated with the food processing industry are food safety, cross contamination, hygiene, and dust explosivity.
A wide range of process instruments and processing equipment are used in the food processing industry.
From the impact of advanced process automation and artificial intelligence to the growing demand for organics, the food processing industry is undergoing a period of fundamental change.
Food processing companies
Food processing companies are companies that manufacture, package or store food for human consumption.
Food processing companies sell their products through a grocer or wholesaler to households, restaurants or institutional food services. Food processing companies are responsible for making sure their products are safe for consumption.
Companies active in the food processing industry mainly process dairy products, preserved fruits and vegetables, grain mill products, pet foods, bakery products, confectionary products, fats and oils, and more.
The food manufacturing process can be organized in unit operations, such as:
These operations are controlled to maintain consistent product quality, safeguard staff health, food safety standards and to avoid problems that may stop the production line running, which would result in ‘down time’.
Food processing equipment
A wide range of machinery, equipment, and instrumentation is used in the food processing industry.
In the food industry, food must be processed and packaged hygienically, attractively and efficiently. Every project is based on the technological, technical and financial wishes of the client.
Generally, equipment used in food processing applications serves one of the following purposes: measurement, transportation, storage, processing, or thermal treatment.
Measurement devices include scales and weighing systems, level monitoring systems, moisture measurement systems, flow meters, thermometers, particle analyzers other precision process control components.
These instruments are used to analyze machines and ingredients, and to allow manufacturers to perform and duplicate processing procedures without any complications.
They are also used to monitor existing systems and machinery, whether to log data during product testing or to quantify typical performance statistics.
Measurement devices are particularly important during food manufacture, as minor changes can lead to drastic changes in the finished product.
Examples of manufacturers and engineers of food processing equipment are: ACS Valves, AZO, BEUMER Group, BinMaster Level Controls, Coperion K-Tron, Dec Group, Dinnissen Process Technology, Eastern Instruments, ENVEA – SWR engineering Messtechnik GmbH, Flexicon Corporation, General Kinematics, Great Western Manufacturing, Hense Wägetechnik GmbH, IEP Technologies, Jenike & Johanson, Klinkenberg Zaanstad BV, MAGNATTACK™ Global, MIX srl, MoistTech Corp, Progressive Products, Inc, Gericke RotaVal, REMBE®, Rotolok Group, SPEC Engineering, Stedman Machine Company, SAMSON Materials Handling, Schenck Process Group, Spiroflow Ltd, VAC-U-MAX, Vortex Global, WAMGROUP S.p.A.
Used food processing equipment
Used food processing equipment can be a valuable cost and time-saving alternative.
Used equipment is offered at a fraction of the cost of new equipment and is normally shipped immediately.
Multiple pieces of equipment, even an entire process line, can be obtained from a single source.
This can reduce start-up and troubleshooting efforts, as well as shipping costs.
While many pitfalls exist for the used process equipment buyer, the advantages can be worthwhile.
Factors to consider before purchasing used food processing equipment are:
What was the equipment used for?
Prior uses of equipment can introduce risk because residue may be left in the equipment. In general, avoid equipment that was previously used for non-food purposes, especially if it is going to be a direct food contact surface
What is the equipment made of?
Processing equipment that may be in contact with food should be made of corrosion-resistant, non-toxic, odorless, nonabsorbent and easy-to-clean materials and should comply with the national mandatory standards.
Can you take the equipment apart relatively easily?
All food processing equipment should be able to be fully broken down for cleaning purposes.
In the absence of taking the equipment apart, all equipment in use should be accessible to cleaning, sanitation, maintenance, and routine inspection without having to deconstruct it.
Food processing software
In an economy with rising production costs, new and more regulations and changing safety standards, food processors are having an even tougher time remaining profitable.
By focusing on controlling and monitoring costs related to food processing and storage, food manufacturing and processing companies can make measurable improvements in their business.
Food processing software provides the functionality and value needed to improve its operational efficiency.
Food processing software offers the following benefits:
- Reduced materials consumption, and therefore less waste
- Improved decision-making
- Measurement of key performance indicators
- Greater visibility of operational performance
- Consistently deliver reliable food products
- Keep up with the latest food safety standards
Food processing news
The food manufacturing industry is driven by the response to both customer and consumer trends and needs.
The food processing industry is a large segment of the overall food industry, from farming and food production, packaging and distribution, to retail and catering.
It is challenging to find a source that covers all aspects of food processing and food manufacturing.
From product supervisors to plant and project engineers, they all need to keep up to date with the latest food processing news.
Having access to news on breakthrough technologies in food processing, food processing innovations, general food industry news and events is crucial for any food industry professional.
Articles related to food processing
Hygienic mixer with a capacity of 5000 liters per batch reduces analysis costs and accelerates the production process.Read more
Subscribe to our E-Newsletters
The POWTECH trade fair, which goes into its next round in Nuremberg from 9 to 11 April 2019, showcases all the diversity and innovative strength of the mechanical processing sector. This makes the international fair the leading forum for the industry in Europe and an unmissable event for developers, planners and production managers from the food and animal feed sectors.Read more
A practical, economical and versatile solution was demanded when IEP Technologies was approached to design an Explosion Protection System for a new spray drying process in a major Food Ingredients Manufacturing Plant based in the US Mid-West.Read more
Again and again consumers are confronted with scandals in the foodstuff industry. The latest case is the Fipronil egg scandal in the laying hen farming in the Netherlands and in Lower Saxony (Germany). What actually do foodstuff producers and marketers do to avoid such cases?Read more
JONESBORO, AR – Nestlé USA is part of Nestlé S.A. in Vevey, Switzerland, which is the world‘s largest food company with a focus on nutrition, health and wellness. The Nestlé Prepared Foods Company located in Jonesboro, Arkansas produces the Lean Cuisine and Stouffer‘s line of frozen foods.Read more
HANOVER, MA – An international manufacturer of flour and dried, mixed food ingredients initially began their search for a solution to reduce the particle size of and mix their product only to discover, during the research phase, that another machine existed capable of 100% infestation kill rate which could fit into a larger system.Read more