Size & Volume Reduction

Size reduction of bulk solids is a very common and important unit operation found across the process industries. It is necessary for processing products, enhancing and improving the material’s performance properties, or meeting particular processing requirements.

Size enlargement is a process in which small particles are combined into larger masses but the individual particles can still be distinguished.

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There are numerous industries that depend on size reduction or comminution of bulk solids to improve performance or to meet specifications. There are many types of size-reduction equipment, which are often developed empirically to handle specific bulk materials and then are applied in other settings. Knowing the properties of the material to be processed is essential. Despite the availability of other particle production processes, size reduction remains today one of the workhorses for production of bulk solids with tailored particle properties.

Agglomeration or size enlargement processes transform small bulk solids or past materials to materials of larger sizes, with either random or controlled shapes – granules, briquettes, tablets, pellets, bricks, extrudates or compacts. Size enlargement is a process that has been used for centuries and in many ways, it still remains an art rather than an exact science. Perhaps this is due to the unpredictable behavior of bulk solids. Also in this process, determination of the required product properties is of utmost importance. This Technology Zone offers an insight into the latest innovations in size reduction and size enlargement techniques and equipment to assist you when handling dry bulk materials.

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Articles about Size & Volume Reduction

Experts for Size & Volume Reduction

Tim Llewellyn is the Global Projects & Applications Engineering Manager at Flexicon Corporation, a world leader in the design and manufacture of bulk handling equipment and custom-engineered systems. He has over 20 years of experience managing and delivering complex global projects within the bulk material handling industry, including expertise across multiple sectors, including food, chemical, pharmaceutical, nutraceutical, and plastics. Tim has a proven track record of building and managing teams focused on helping clients solve their powder handling challenges. Tim holds a Bachelor of Science degree in Mechanical Engineering from Lehigh University.
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Malcolm has an extensive background as a Mechanical Engineer in Material Handling and Sieving Technology and has been working on Vibratory Sifter Technology for well over 40 years, with the last 21 years at Kason Europe. Malcolm currently holds the role of Technical Sales Engineer. He handles all the technical aspects of providing the Regional Sales Managers with the quotations they require to sell the AMP/AHS range of equipment globally. He also assists the RSM’S with customer queries and final deal negotiations as well as liaising with the Engineering team to ensure a smooth transition between sales and GA approval. His vast knowledge means that he also offers and provides training where required on the AMP product range of equipment across the European Sales group.
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More than 35 years’ experience in development and realisation projects as a project manager for feed, aqua feed and petfood. Working at Dinnissen for 25 years as account manager in feed, aqua feed and petfood division. Specialist in developing major projects with added value focussing on pneumatic conveying, mixing, drying, grinding and coating with liquid and powder systems.
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As the Sales Manager at Foeth, Michel Terlouw possesses an enthusiasm for international trade and excels in identifying the perfect match for every customer. In a company like Foeth, individuals with a solid technical background are truly indispensable. Clients from across the globe visit to explore our extensive inventory of pre-owned machines, and it’s essential to collaborate closely with each customer to determine which machine best suits their intended application. Michel is impassioned by the collaborative process of discovering the ideal machine alongside the customer because it aligns with our mission. The pursuit of finding the perfect solution is not only gratifying but also contributes to advancing sustainability within the industry.
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Chuck Johnson is the director of sales at National Bulk Equipment, located in Holland, Michigan. His professional experience includes over 25 years in the design, engineering, & sales of bulk material handling equipment & systems. Johnson holds a BS in mechanical engineering from Michigan State University.
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Chris Nawalaniec is President at Stedman Machine Company, the Aurora, Ind.-based manufacturer of size reduction equipment and systems, founded in 1834. Nawalaniec graduated from the University of Cincinnati (BSME, MBA) and has more than 30 years professional experience in size reduction and particle size separation.
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Aristidis Melios is the General Manager at Vraykos & Associates Mechanical Ltd. He holds a Diploma in Mechanical Engineering from National Technical University of Athens, and has more than 30 years of experience in design, engineering and manufacturing of bulk materials handling systems in food industry in Greece and Balkans area. Mr Melios is an expert in managing industrial projects that concern mechanical or pneumatic conveying, weighing & dosing, mixing, dedusting, screening and storaging of food bulk products. He has the experience needed to create a cost efficient turn-key solution for every bulk materials industry. The last years leads the Vraykos company engineering team with success, inserting new ideas and technologies in the field of bulk materials handling systems.
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Todd Allison is President of Progressive Products, Inc, where he spent 6 years being a sales engineer before moving into his current role. He is also a former adjunct professor in the Kansas Technology Center at Pittsburg State University, where he taught Innovation Engineering. Todd has spent most of his career in the pneumatic conveying industry and has almost 20 years of experience in industrial sales and product design. He is a graduate of SCAD design school and attended graduate school at the Kelce School of Business at Pittsburg State University. He serves on several advisory boards including the CEDBR Kansas Economic Outlook Team and the Mid America District Export Council.
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Matthew Bailey – Technical Lead

Matthew is a mechanical engineer holding an honours degree from the Auckland University of Technology and has been responsible for BFM® Global’s product development, testing and compliance programme for almost 5 years. Matt’s experience is centered on the powder handling industry with a specific focus on flexible connectors, and all the compliance requirements around them. From food to pharmaceutical and all industries in between, Matt works with our Distributor partners, end users and OEMs from Europe, Asia and the Americas to solve application challenges. He regularly attends industry tradeshows around the world and understands the complex requirements of each different market.
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