Better Hygiene in Filling Room

Better Hygiene in Filling Room
A leading New Zealand dairy plant had a major challenge with hygiene in their blending filler room. A vibratory discharging cone was connected to the hopper via a traditional connecting sock and steel clamps. There was excessive dust leakage and product build-up in the joins - a major hygiene issue. Since installing the BFM fitting system, the room is clean and there has been a significant reduction in both downtime and replacement costs.
Before

The Challenge
The regular gas purging of the system forced powder through small gaps in the old-style sock and steel clamp connector. This caused an unhygienic environment and hours of downtime for regular cleaning. There was also a major contamination point created by significant product build up between the externally fitted sock and hopper. The steel strapping clamps were very time consuming to remove and re-fit during sock cleaning & replacement.

After

The Solution
The installation of a BFM fitting for both the upper and lower connections has created a sealed system, and the filling room is now a dust-free environment. The pressure from the gas purging no longer causes product leakage, and because the fitting sits inside the spigot, there is no product build-up at the connector joins. When the fittings do need replacing, it’s now a quick and easy snap-fit process.

The Benefits

  • Hygiene: The contamination point has been eliminated and no more product leakage has improved overall plant hygiene immensely.
  • Installation: Fast, snap-fit installation and removal mean easy change-over when required.
  • Health & Safety: The working environment is now clean and dust free for workers.
  • Downtime: Thousands of dollars a year are being saved by eliminating downtime for constant cleaning and complex sock replacement.

The filling room operators are ecstatic about how their work environment is now dust-free and a “pleasure to work in”. They no longer spend hours cleaning powder off the surfaces in the filling room or have to regularly remove the messy wire-clamps and socks from the machinery to remove the product build-up between the connectors.

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BFM Global Limited manufactures and distributes the world's first tool free connector. The BFM fitting fits perfectly by hand everytime, is more hygienic, safer and more resistant to the rigours of powder movement than any other. With distributors scattered globally BFM Global Limited can supply to industries around the world.

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