Bulk Solids Handling & Processing Innovations
The chemical processing industry is an industry where raw (bulk) materials undergo chemical conversion during their processing into finished products, or into products that are of value to other industries.
The chemical processing industry includes those manufacturing facilities whose products result from:
While the chemical processing industry is primarily the realm of the chemical process engineer and the chemist, it also involves a wide range of other scientific, engineering, and economic specialists.
Chemical processing is a way of making changes to chemical compounds. Chemical processing is done is to change the chemical structure of raw (bulk) materials in order to obtain products that are of value to other industries / in daily life.
These products include agrochemicals, petrochemicals, oleochemicals, ceramics, polymers, rubber, fragrances, flavors and explosives.
Chemical processing plants use specialized equipment and technology in the manufacturing process, that can withstand the most demanding requirements and rigorous operating conditions.
The extreme conditions that exist in chemical processing facilities place exceptional demands on equipment to stand up to heat, pressure, stress and corrosion over an operating life that can span decades.
Chemical solids processing unit operations are everywhere in chemical processing plants, yet most chemical engineers are not well equipped to deal with particle technology process problems.
Chemical process definition = Method or means of changing one or more chemicals or chemical compounds. This process can occur by itself or be caused by an outside force and involves a chemical reaction.
The chemical engineering process focuses on designing processes that deliver optimum performance in terms of technology, economy, environment and meeting society’s needs.
The chemical engineering process can be divided into the following disciplines:
Chemical plants contain a variety of hazards. There are the usual mechanical hazards that can cause worker injuries, and there are chemical hazards. These chemical hazards include toxic hazards, reactivity hazards, and fire- and explosion hazards.
More complex processes require more complex chemical process safety. Chemical process engineers will need a more detailed and fundamental understanding of process safety. Chemical process safety has developed into a scientific discipline, that includes many highly technical theories and practices.
In general, the chemical process operator is responsible for chemical processing, mixing, and packaging operations within the production area.
They monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals, to verify conformity of process conditions.
Chemical process operators move control settings to make the necessary adjustments on process equipment affecting speeds of chemical reactions, quality, or yields.
They are responsible for transferring the chemicals through the various process and storage areas using conveyors, tanks, and other transfer systems.
The operator must know and observe all safety procedures, organizational rules, and environmental policies.
Additionally, the chemical process operator researches and troubleshoots problems that may occur during product transfer.
In general, chemical process engineers are responsible for developing new industrial processes and designing new chemical process plants and equipment or modifying existing ones.
Chemical process engineers begin by experimenting in the laboratory, followed by the implementation of the technology in full-scale production.
Chemical process engineers must have a complete and quantitative understanding of both the engineering and scientific principles underlying these technological processes.
Chemical process engineers are in great demand because of the large number of industries that depend on the synthesis and processing of chemicals.
Chemicals are forms of matter with a constant composition and properties. Almost everything that physically exists is made up of chemicals, or a mixture of multiple chemicals. For this reason, chemicals are incredibly important in the process industries. Along with almost every other industry in the world.
While many of the products from the industry, such as soaps, detergents, and perfumes, are purchased directly by the consumer (consumer chemicals) others are used as intermediates to make other products.
Chemical processing describes the process by which one chemical composition is transformed into another.
The chemical processing companies process various types of chemicals, chemical substances, and products. These include petrochemical and inorganic chemicals, pharmaceuticals, industrial gases, plastics, rubbers, detergents, paints, coatings, pigments, and many others.
The chemical processing industry is essential to the modern global economy and plays a vital role in almost every other industry in existence.
The chemical processing industry is one of the most heavily-regulated and intensive industries, which makes staying up-to-date of all developments crucial for professionals.
Receiving relevant chemical processing news and chemical processing innovations can be extremely useful to industry professionals who are responsible for operating, maintaining, and managing chemical facilities in the world.
By having access to the latest chemical processing news, decision-makers can take the steps needed to be prepared or become compliant.
Be supplied with the technical knowledge it takes to run a successful chemical plant with the latest chemical processing news.
A chemical processing company is considered innovative when it infuses significant capital in research and development of a particular process.
Chemical and allied products require advance research and development especially when it is used for scientific research. It must be underlined that this research is only the very beginning of chemical processing innovations and not the end of it.
In chemicals and organic chemicals, the development of new products depends on the findings of scientific experiments performed at the laboratory level.
A laboratory breakthrough is, typically, very far from the availability of a commercializable product.
Chemical processing plants use a particular technology in the manufacturing process, that can withstand the most challenging requirements and severe operating conditions.
The extreme conditions that exist in chemical processing facilities place exceptional demands on equipment to stand up to heat, pressure, stress, and corrosion over an operating life that can span decades.
Chemical Process Equipment is utilized by engineers who specify, design, maintain or run chemical and process plants.
Chemical process technology covers all basic areas in chemical process engineering: design, operation, analysis, optimization, troubleshooting, control, safety, and supervision of chemical processing operations.
Many processes in the chemical are usually operated continuously. Maintenance and other service activities are often only possible once a year during a planned plant shutdown.
Nowadays, computer simulations or other computer calculations are used to help select the best suitable chemical process technology.
A very important role for the final characteristics of the rubber composition is carried out by “small chemicals”, such as additives, accelerators and vulcanizing agents, which are added in one or more stages during the mixing.
Read moreThanks to the integration of a Piab vacuum conveyor system, a well-known chemical company can relieve its employees of dangerous and non-ergonomic work processes while optimizing process times.
Read moreBRÉCÉ – High performance pneumatic vacuum conveying with a weighted container for incorporation in pressurized reactors. The installation on the chemical site of 3 pneumatic conveying lines for the supply of a total of 14 lithium fluoride reactors was entirely designed and manufactured by the Palamatic Process design office.
Read moreA conveying solution from Spiroflow, the leading manufacturer of dry ingredients conveying and bulk bag handling equipment, has provided West Midlands-based Chemique Adhesives with a new automated system for batching product.
Read moreJONESBORO, ARK – Chemical processing facilities that produce high concentrations of fine, hazardous, combustible and nuisance dust need an industrial dust collector that is cost-effective to operate and easy to maintain on the plant floor.
Read moreBased in Cheshire, UK, Tata Chemicals Europe is one of Europe’s leading producers of sodium carbonate, salt and sodium bicarbonate, among other products.
Read moreCANTON, MA – At the heart of the innovation driving 4.0 in the chemical industry is the same technology transforming manufacturing elsewhere: the concept of the IoT. While interconnected systems and smart technology are crucial to quality control in finished consumer goods, in chemical manufacturing, they’re a logical extension of both safety and efficiency.
Read more
Coscollola Engineering is a company of Coscollola, a solid family business founded in 1948. Coscollola Engineering offers engineering & development of solutions for handling of solids in bulk.
Designers and manufacturers of magnetic separation equipment for metal fragment control and food safety. Certified by HACCP International.
SPEC Engineering offers custom, turnkey engineering solutions, providing the latest technology to manufacturers in the food, beverage, plastics, and chemical industries. SPEC is ‘Process Engineering Simplified’.
For over 60 years we have provided protection solutions that can suppress, isolate and vent combustible dust or vapor explosions in process industries.
Progressive Products, optimizes pneumatic conveying systems by reducing waste and cost, minimizing downtime, and improving productivity with high-performing components.
Rotolok are global leaders in the manufacture of Rotary Valves and other high quality engineered powder processing & bulk materials handling equipment.
Process automation systems for receipt-to-process bulk material transfer and Industrial Vacuum Cleaning Systems for high volume recovery of many materials including combustible dusts.
Individual advice and efficient solutions for the whole weighing technology process
Newson Gale; Manufacturers of static control equipment and solutions for hazardous area explosion protection in industrial processes.
WAMGROUP offers the one-stop-solution for Bulk Solids Handling & Processing and Waste Water Treatment Equipment.
We have successfully provided bulk material engineering solutions for over 55 years
Sturtevant, Inc. is the leading family-owned manufacturer of material processing equipment.
High-performance rotary valves and airlocks for metering, feeding, and airlock in bulk material processing and pneumatic conveying applications. Fully NFPA and OSHA compliant.
Eastern Instruments feeders allow for both accurate, real-time flow measurement, as well as very precise control of flow rate and total for nearly perfect batching or blending.
REMBE® is a safety specialist in explosion safety and pressure relief. It provides customers in all industries with safety systems for their plants and equipment.
Coperion and Coperion K-Tron are system and equipment suppliers, including extruders, feeders, pneumatic conveying and components, who understand the importance of process efficiency.
Klinkenberg BV is specialized in internal transport and bulk handling using screw conveyors
International specialist in the world of bulk materials and process technology
Flexicon equipment conveys, conditions, discharges, fills, dumps and/or weigh batches powder and bulk materials dust-free.
Dec is a leading global provider of powder handling systems and process containment technologies. It has been supplying the pharmaceutical, chemical, food and cosmetic industries for over 30 years.
Spiroflow, a global leader in powder handling and dry solids processing and an emerging leader in control systems integration.
