Food processing

Food processing is the conversion of raw bulk ingredients (agricultural products) into food for human consumption or transforming one form of food into another.

frozen-food-processing-bulkinside

What comes to mind when you think of processed foods? You’re right if you think of items such as snack chips, cookies, and soft drinks.

But you might be surprised to learn that most foods we eat are processed.
Processing food definition = Food processing is any deliberate change in a food that occurs before it’s available for human consumption.

It can be as simple as drying or freezing food to preserve nutrients and freshness or as complex as formulating a frozen meal with the right ingredients and nutrients.

A few examples of processed foods include:

  • Frozen and canned fruits and vegetables,
  • Packaged foods labeled “natural” or “organic,” such as cereals, fresh meat, and poultry, and jarred baby foods,
  • Foods with health and nutrition claims on the label, such as “may reduce the risk of heart disease,” “low in fat,” or “high in calcium,”
  • Foods strengthened with nutrients such as fiber, vitamin D, or omega-3 fatty acids,
  • Foods that are prepared in restaurants, cafeterias, sports arenas, and other locations.

Primary food processing

Primary processing is the conversion of raw materials to food commodities. Milling is an example of primary processing.

Secondary food processing

Secondary processing is the conversion of ingredients into edible products – this involves combining foods in a particular way to change properties. Baking bread is an example of secondary processing.

Tertiary food processing

Tertiary food processing produces prepared convenience foods like canned soups or frozen dinners.

 

Food processing companies manufacture, package, or store food for human consumption.

A food-producing company sells its products to households, restaurants, or institutional food services through a grocer or wholesaler. Food processing companies are responsible for ensuring their products are safe for consumption.

Companies active in industrial food processing mainly process dairy products, preserved fruits and vegetables, grain mill productspet foods, bakery products, confectionery products, fats and oils, and more.

The food manufacturing process can be organized in unit operations, such as:

These operations are controlled to maintain consistent product quality, safeguard staff health, and food safety standards, and avoid problems that may stop the production line from running, which would result in ‘downtime.’

 

In an economy with rising production costs, new regulations, and changing safety standards, food processors have an even more challenging time remaining profitable.

By focusing on controlling and monitoring costs related to food processing and storage, food manufacturing and processing companies can make measurable improvements in their business.

Food processing software provides the functionality and value needed to improve operational efficiency.

Food processing software offers the following benefits:

  • Traceability
  • Reduced materials consumption, and therefore less waste
  • Improved decision-making
  • Measurement of key performance indicators
  • Greater visibility of operational performance
  • Consistently deliver reliable food products
  • Keep up with the latest food safety standards

The response drives the food manufacturing industry to both customer and consumer trends and needs.

The food processing industry is a large segment of the overall food industry, from farming and food production, packaging and distribution to retail and catering.

Finding a source covering all aspects of processing bulk dry foods and food manufacturing is challenging.

Product supervisors and plant and project engineers must keep up-to-date with the latest food processing news.

Access to news on breakthrough technologies in food processing, food processing innovations, and general food industry news and events is crucial for any food industry professional.

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Articles about Food processing

Experts for Food processing

Sylvain Bellamy is currently the Commercial Director for Powder Process and Technology at Tetra Pak, based in France. With over 25 years of specialized experience in powder processing, handling, and packing, Sylvain has held various roles across the Americas and Europe, providing him with a comprehensive understanding of the global market. Sylvain’s robust background in the food processing industry has sharpened his powder expertise during his years at Tetra Pak, where he contributed to developing innovative powder processing solutions. He leverages his extensive experience to drive strategic growth and operational excellence, always ensuring the delivery of cutting-edge technology and solutions that bring innovations to the market. Contact: Sylvain.Bellamy@tetrapak.com
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Gareth Meese works as Regional Sales Director – EMEA (Europe, the Middle East, India, and Northern Africa) for Eriez-Europe, a global leader in several key technology areas, including magnetic separation, metal detection, and material handling equipment. With nearly 20 years of experience in continuously-evolving positions, Gareth is well versed in bulk material handling applications. When Gareth joined Eriez as an Export Sales Engineer, he led several Eriez teams tasked with expanding business throughout Scandinavia, the Baltic States, and the Czech Republic. Later, as Export Sales Manager, he concentrated on growing Eriez-Europe in Russia, Europe and Northern Africa. His recent promotion expands his geographic responsibilities further with the addition of the Middle East and India. Gareth has been instrumental in pursuing Eriez’ vision and holds a Bachelor of Science in Physics from Cardiff University. Gareth is more than prepared to discuss and recommend a tailored solution for any unique bulk material handling application.
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Chuck Johnson is the director of sales at National Bulk Equipment, located in Holland, Michigan. His professional experience includes over 25 years in the design, engineering, & sales of bulk material handling equipment & systems. Johnson holds a BS in mechanical engineering from Michigan State University.
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With over 20 years of experience in separation and filtration technology, Steven Davis is a Senior Sales Engineer at Russell Finex, a global leader in sieving and filtration solutions. He specializes in helping manufacturers across industries like food, pharmaceuticals, chemicals, and coatings optimize production efficiency and product quality. Steven’s expertise in vibratory sieving and filtration enables him to deliver tailored solutions that improve throughput, reduce downtime, and ensure compliance with industry standards. His commitment to innovation and efficiency helps businesses achieve higher operational performance and sustainability goals.
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Malcolm has an extensive background as a Mechanical Engineer in Material Handling and Sieving Technology and has been working on Vibratory Sifter Technology for well over 40 years, with the last 21 years at Kason Europe. Malcolm currently holds the role of Technical Sales Engineer. He handles all the technical aspects of providing the Regional Sales Managers with the quotations they require to sell the AMP/AHS range of equipment globally. He also assists the RSM’S with customer queries and final deal negotiations as well as liaising with the Engineering team to ensure a smooth transition between sales and GA approval. His vast knowledge means that he also offers and provides training where required on the AMP product range of equipment across the European Sales group.
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Tim Porco is the the President of Erie Technical Systems Inc. He oversees the company’s day-to-day operations, ensuring top-notch solutions for customer needs. He holds a Chemical Engineering degree from Case Western Reserve University and is an active member of the Flexible Intermediate Bulk Filling Association (FIBCA). With an extensive background in technical sales, product management, and sales management within the powder solids handling industry, Tim applies his diverse skills to develop economical solutions for clients. Tim is committed to listening carefully to customer requirements and translating them into effective applications of Erie Technical Systems equipment.
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Tim Llewellyn is the Global Projects & Applications Engineering Manager at Flexicon Corporation, a world leader in the design and manufacture of bulk handling equipment and custom-engineered systems. He has over 20 years of experience managing and delivering complex global projects within the bulk material handling industry, including expertise across multiple sectors, including food, chemical, pharmaceutical, nutraceutical, and plastics. Tim has a proven track record of building and managing teams focused on helping clients solve their powder handling challenges. Tim holds a Bachelor of Science degree in Mechanical Engineering from Lehigh University.
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Alex McCans is National Sales Manager for HammerTek Corporation, manufacturer of the innovative Smart Elbow Deflection Elbow. With over 10 years of experience in mechanical and pneumatic conveying of bulk solids, Alex leads the HammerTek sales team to solve conveying challenges for customers around the world. His expertise and dedication have helped establish HammerTek as a trusted leader in the industry.
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Nathan Grube is Regional Vice President of Sales for BinMaster covering the central United States including a ten-state area stretching from North Dakota to Texas. He joined BinMaster in 2001, already equipped with five years of experience in agricultural equipment. Grube has worked with end users, distributors, and OEMs across the US. His vast expertise covers many industries including agriculture, aggregates, cement, plastics, and mining, among others.
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Design Engineer, Project Manager, Territory and Sales Manager with 40+ years of experience in capture at source designs, sales and installation projects for high and low vacuum and dust collection and filtration systems and explosion and fire mitigation in dust collection systems.
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