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High End CIPable Sifters from ALVIBRA

29 Nov 2024  |
For the Dairy and Food sectors of gentle high quality powder screening, Alvibra offers a wide range of sifters – all of them comes in 2 different design levels.

The Basic Dairy Level Sifters come with a smooth and hygienic finish offering fast and easy screen replacement, a durable design complying with all basic standard hygienic food and dairy requirements. Such sifters also offer continuous screen cleaning BallDeck options, removeable inspection openings and much more.

THIS ARTICLE HOWEVER, WILL HIGHLIGHT DESIGN FEATURES OF THE ALVIBRA HIGH GRADE SIFTERS.

Alvibra’s High Grade (CIPable) Sifters are belonging to the very best in class. Finnish, operation and execution is simply just next level. This level suits all food, dairy and pharma customers with high expectations and high requirements.

sifters
CIPable High Grade Sifter with integrated retractable vibration resistant, rotational impact cleaning nozzles – and with custom-fit hoses and 1 common CIP water connection point.

Alvibra CIPable Sifter Features:

  • Reinforced gasket-free hygienic shape screens.
  • Screens mounted in an open all-direction visible design, allowing for automatic CIP sanitation without removing the screen.
  • All screen supports with seamless large radius welding.
  • Screens are resting directly on a 45 degree angled self-draining shelf.
  • The all-no-level design ensures an easy and safe drainable execution.
  • Polished or milled contact surfaces of low roughness according to specific requirements.
  • The screen tensioning shaft is solid with no risk of inner contamination.
  • Removeable Oval Inspection Covers with a smooth seamless gasket design.
  • Large easy-open top covers of full width for easy screen removal and access for inspection.
  • If screen removal is required, it is typically done in less than 2 minutes.
  • Screen tensioning is typically a manual process, but they also come with optional automatic pneumatic tensioning.
  • Finish and hygiene of the outside should also be a concern, why the Alvibra sifters also have a hygienic, easy cleanable, self-drainable outer finish.
  • The sturdy framework, designed with an open profile no-level plate solution, offers high food-safety and no hollow/tubular zones.
CIPable High Grade Sifter showing positioning of the CIP nozzle ferules above and below screen, large full-width top covers and the hygienic open profile framework.

CIP-Nozzles:

We can’t talk CIPable sifters, without also talking CIP nozzles!

Alvibra offers integration of basically 2 different types of CIP nozzles. Integration also includes careful and technical consideration of the nozzles positioning for ideal sanitation. Nozzles are positioned both under and above the screen and the number of nozzles depend on several factors.

Replaceable nozzles are only in place and in use while the sifter is not in operation / in cleaning mode. After completed sanitation, nozzles are replaced with blind-caps.

Retractable nozzles stay in place all the time both during screening operation and during the sanitation process. Nozzles open (pop-in) for cleaning by the CIP water pressure or by a separate pneumatic air-pressure. Proximity switches for open / close detection is an add-on.

Consequently, the Alvibra retractable nozzles are designed to withstand the vibrations 24-7. The Alvibra retractable nozzles are vibration resistant, pop-in/pop-out type and features a wide spray pattern with impact cleaning for removal of even difficult powder build-up.

Customers often provide hose connections to each of the Alvibra nozzles however, to make integration easier, Alvibra also offers a single connection point solution.

The Alvibra sifter series range up to 7,5 m2 screening area. To reduce the sifter height and ease the handling of screens, the largest sifters are made with 2 screens instead of 1.

Detail of the sifters smooth inner showing the gasket-free screen and the clean mounting of the CIP nozzle ferule.

Alvibra in general:

Fast moving and easy to work with company, with 30+ years of experience within screening and sifters (and much more).

Alvibra is certified by the Danish Veterinary and Food Administraion and have early audits to remain certified for manufacturing and delivery of equipment in contact with food. We offer full traceability for materials and certificates.

We design and manufacture in Denmark and priorities the use of local quality components. We focus on the environment in everything we do, we reduce and reuse, keep track of waste and use only recyclable packing materials.

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Alvibra is an innovative and customer-oriented supplier of various machines and solutions including product screening, -conveying, -handling and -feeding. Vibration technology is in our blood thru more than 30 years, but we also deliver other...

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