1. Low-Quality Powder & Powder Consistency – Bulk Density Issues
Cause of Problem: Product Build Up
Solution: Flat Cap Profile
Click&Dry™ flat cap design provides a lower outer face profile greatly reducing
Cause of Problem: Wear Part Misalignments
Traditional nozzle designs have misalignments between
Solution: Concentric Clasp Technology Increases Spray Performance
Click&Dry™ nozzles align wear parts to produce a uniform spray pattern across all lance sets. Achieving better performance and powder consistency. Pressure – flow is consistent – outcome predictable.
2. Low Productivity
Cause of Problem: Nozzle Bearding
Bearding may be due to dryer configuration, use of wider spray angles and powder formulation, but mostly due to deficient nozzle design. This increases the cleaning up frequency, which delays production. Stopping production for cleaning and short run times play a big part
Solution: Flat Cap Profile
Click&Dry™ flat cap design provides a lower outer face profile greatly reducing bearding. This means
3. Keeping High Hygiene Standards
Cause of Problem: Nozzle O-ring Groove Design
Cleaning traditional spray nozzles is difficult due to
Solution: Hygiene and Clean Easy Nozzle
Click&Dry™ caps are designed to be easy to clean and produce higher hygienic results. With
4. High Production Costs
Cause of Problem: Dated Disassembly Procedures
Disassembling baked nozzles could be challenging. Using impact tools such as hammers leads to high breakage and wear part costs.
Solution: Easy Disassembly
Click&Dry™ disassembly procedure doesn’t require impact tools to hit wear parts. This
Cause of Problem: Thread Damage and Unprotected Sealing Faces
Ordinary thread systems are too fine to resist normal impact damage. Additionally, unprotected sealing faces can be easily damaged during handling, resulting in cutting and re-welding nozzle bodies.
Solution: Heavy Duty Threads and Robust Cap Protection Skirts
Click&Dry™ nozzles were designed with
5. Safety Issues
Cause of Problem: Radial o-ring tearing due to assembly
Conventional radial seal systems can suffer from o-ring drag and tearing during assembly, compromising critical sealing.
Solution: Spray Dry Axial Seal Design
Click&Dry™ Axial o-ring design can only reach
It’s Easy To Join The Nozzle Revolution
- Reduce nozzle
(bearding) and achieve longer run times build up
- Improve powder quality by reducing scorched particles
- Improve hygiene with easy to clean cap internals
- Get longer wear part life and eliminate breakages
- Save money and reduce operating costs up to 60%
The increased production of milk powder is placing ever-increasing demand on powder quality and the need for higher levels of cleaning efficiency and hygiene in plants. The spray dry nozzle used, plays a critical role in achieving these gains. To achieve gains in this process, Click&Dry provide improved performance whilst being easy to clean. ...